Production logistics JIT/JIS
Synchronising with the customer's takt time is the only standard for sequencing.
Sequencing, milk-run and line-side feeding synchronised to the takt time
To match highly flexible production, we synchronise systematically with the takt time. Sequencing uses double verification: manual checks plus scan-based poka-yoke, so every batch is confirmed before it leaves.
We sequence fuel tanks, door panels, interiors, piping and other critical parts, and have maintained a multi-year record of zero line stoppages caused by sequencing errors.
Beyond sequencing, milk-run collection consolidates scattered supplier shipments along fixed routes and time windows, reducing the waiting and congestion caused by individual deliveries.
- Master data server converts customer JIT signals into internal sequence orders
- On-site thin clients receive sequence demand and print sequence sheets
- Empty returnable rack management and on-demand sequencing
- Scan-based poka-yoke: part number and sequence both verified
Key operating figures
One service, a closed loop in eight steps
Scope and scenarios
Typical scope for this service; the actual scope is agreed per project.
- JIT sequencingCustomer takt signals are received and converted into internal sequence orders.
- JIS sequencingParts arranged in body and configuration order, feeding the line in the same sequence.
- Milk-runFixed routes and time windows replace individual supplier deliveries.
- SPS kitsKitted by workstation so the line assembles rather than picks.
- Poka-yokePart number and sequence are both verified; a wrong part is stopped before dispatch.
- Returnable racksEmpty containers are recovered, cleaned and returned in step with sequencing.
- Kanban pullElectronic kanban triggers replenishment with stock refreshed hourly.
- Line-side supplyDelivered to the workstation on time and in quantity, cutting line-side inventory.
Other service lines
VMI warehousing & LOC operations
End-to-end operation of supplier-managed inventory and OEM logistics centres
Transport & intermodal
In-plant shuttles, line-haul, air, ocean and China-Europe rail
Finished vehicle storage & distribution
Vehicle shuttling, storage with PDI, line-haul and last-mile delivery
Bring us your supply chain challenge
Whether it is a new project, an existing operation to optimise, or urgent capacity, the relevant business lead will pick it up and come back with an initial view.